I. Introduction
Sol-gel
coatings generally consist of thin films deposited on solid substrates from
a liquid solution. These thin films generally find applications in modifying the
reflectivity of the substrate' s surface, altering its rigidity, or
modifying its surface chemistry.
The
films are generally deposited by dip-coating, but may also be deposited
using spin coating or other thin film deposition techniques.
To achieve uniform defect-free deposition, the substrate must be free
of dust and other particles and it must be uniformly wetting to the sol-gel
solution used to deposit the film. The
most common application is to deposit the film on a substrate that is
completely wetting to the solution being applied.
Sol-gel
coatings are frequently based on organo-silane precursor molecules,
containing a hydrolysable silicon termination and an organic segment. These molecules are generally designed to cross-link and polymerize
as the coating dries and cures. Generally,
their polymerization includes the possibility of their grafting via silanol
bonds to exposed sites on the glass surface. As such, it is interesting to clean a bare glass substrate to expose
its native silanol groups. Other
substrates may be used for sol-gel deposition. These may include polymer and ceramic substrates. Their cleaning will be briefly addressed at the end of the chapter.
The cleaning procedures will be presented in two separate categories,
the first dealing with particle removal, and the second with exposing the
active silanol sites at the glass surface. Subsequent
curing and drying of the coating, designed to give the coating its required
mechanical and optical properties, will not be discussed in this section.
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MEET
THE AUTHOR |
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Dr William R. Birch presently works for Corning in the
Surface Modification Group. His research focuses on the cleaning and coating of glass
surfaces, with a particular emphasis on Corning code 1737 glass,
generally used for flat panel displays. He obtained his Ph.D. in Physics from Carnegie Mellon University
in 1994, examining the molecular structure of surfactant monolayers
adsorbed on the native oxide layer on silicon wafers. Following a postdoctoral experience in surface optical tweezers
at the Institut Curie in Paris, he joined Corning' s Fontainebleau
Research Center in 1995. Industrial requirements for low cost products and a high degree
of reliability led to the development of the GAPS coated slides product,
part of the Corning Microarray Technology platform.
Contact address
Corning S.A.
7 bis des Valvins
77210 Avon
France
Email birchw@corning.com
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