Objective
- synthesis of thin glass-like coatings on metals to protect against tarnish and corrosion
at high temperatures (500 -600 °C), scratch and abrasion impact
Methods
- coating of the metal surface with non-toxic nanocomposite coatings by sol-gel process
using common coating techniques (spray-coating, dip-coating, etc.)
- densification of the layer to achieve a hermetic sealing of the steel surface
Results
- transparent glass-like coatings with thickness from 2 - 5 µm
- even after long time thermal treatment (1000 h at 500 °C) no oxidation of the
stainless steel surface is observed
- increased wear protection in comparison with the uncoated stainless steel (1000 cycles
taber-test, 500 g load, CS 10 wheels)
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Applications
- oxidation and corrosion protection on metals at high temperatures
- electrical isolation layer for high temperature applications
- applications on stainless steel, mild steel, copper, brass, aluminum, alloy, etc.
- replacement of hardening and chromium coating
Advantages
- The increased wear resistance of the coating in comparison even with chromium coated
stainless steel manages the abstinance of high toxic substances
- The decorative appearance of glossy steel surfaces is obtained up to 600 °C
- The waste disposal of glass-like coatings is ecological sound
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