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Message Icon Topic: Transition Metal Gels using the Alkoxide route. Post Reply Post New Topic
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indigotwilight
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Quote indigotwilight Replybullet Topic: Transition Metal Gels using the Alkoxide route.
    Posted: 23 April 2007 at 11:17am
I'm a first year PhD student based in Wales, UK. Much of my project involves SAXS and ASAXS studies of sol-gels, particular time-resolved runs where we can obtain information on how the reactions take place.
So far I've been dealing with Zirconia-Silica Gels, Xerogels and Ceramics, however recently we are trying to develop a good method for producing Zirconia-Yttria Gels.
The main problem is that transition metal alkoxides tend to react very quickly. I attempted to make a pure zirconia gel, and - after a small amount of literature research - came across a simple recipe that used a much higher acid concentration. I wanted to tweak this method to produce a transition metal sol that would gel within a time scale of a couple of hours. However, I came across a stumbling block: It seems the gels form either very quickly (within seconds) or not at all (they remain sols even after a month or so). Ideally I need a gellation time of a couple of hours so I can obtain deeper information on the reaction during Insitu Xray Scattering Runs. The faster reactions are also of use though - provided the software at the synchrotron beamline can handle it!
Just a slight alteration in precursor ratios can generate a completely different end product. Sometimes the stuff will precipitate, other times I get an opaque or clear gel. 
 
I've chosen Yttria-Zirconia simply because the two elements are next to each other on the periodic table. This give a much better ASAXS resolution - which is beneficial at such an early stage in my PhD. Both nuclei are also strong scatterers in comparison to lighter elements such as Silicon.
 
 Because of the cost of the materials involved, I need to get this right without too much initial wastage in trying things out. Can anyone suggest a good method of making a pure Zirconia Sol that will Gel in a couple of hours? I gather (from Sol-Gel Science, chapter 2, for example) that all transition metals are equally as reactive, so Yttria will generate the same problems. The process appears to be similar in nature to making Titania Gels.
 
I'm using Zirconium n-propoxide as a precursor. I'm also going to be making my own Yttrium Ethoxide by reacting Yttrium Chloride with Potassium Ethoxide (itself from disolving potassium metal in Ethanol)
 
 
If anyone has any suggestions/ recipes than please let me know.
 
 
Regards,
 
 
Twilight
 
 
 
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Nano
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Quote Nano Replybullet Posted: 23 April 2007 at 5:08pm
The best way I guess is to control the pH valule or concentration of your solution. Pick up the one gels after several months and gradually increase its pH value (a series of small amount of samples).
Also add some ethanol may help to obtain clear gel.
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indigotwilight
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Quote indigotwilight Replybullet Posted: 04 May 2007 at 11:07am
Thanks for the tip. I tried the gradual increase in ph and did successfully manage to turn a sol to a gel after several attempts. I generally use either ethanol or n-propanol as I find the solvents can slow gellation. (For instance, using a simple TEOS, Ethanol, water mix in molar rations 1:1:4 gives a sol that gels after a few hours. Increase the ratio to 1:2:4 and it'll gel in a day or so.)
 
However, I'm interested in gathering information on the initial stages of the reaction just as the precursors are mixed and hydrolised. Increasing the ph of a sol that has been left for several months wouldn't be of much use to us in the experiment. Presumably we'd have lost a lot of important information from the sol phase. Though, this could be an interesting thing to do as a comparison. I could, technically, mix the sol 'insiti' and then add drops of ammonia during the experiment to produce the zirconia-yttria gel.
 
Does ammonia solution have any effect in the reaction chemistry?
 
I'll try it out and let you know how it goes.
 
 
Twi
 
 
ps. sorry it's taken so long for me to reply. I've been busy finishing off my first year literature report... Now it's done and dusted, so I can finally get back to the science. :)
 
  
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Dr Vazid Ali
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Quote Dr Vazid Ali Replybullet Posted: 05 May 2007 at 3:39am
Dear Twi,
As you asked about the slow down the gelling rate you should try the reaction at low temperature such as 0C or -0C.
Another way to increase the volume of solvent in the receipe my be double or change the solvents, pH etc.
Try with isopraponal.

Vazid Ali
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Quote Nano Replybullet Posted: 07 May 2007 at 4:34pm
As for ammonia, it may affect the reaction mechanism since you have NH4+ in the solution.
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indigotwilight
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Quote indigotwilight Replybullet Posted: 08 June 2007 at 11:38am
OK... it looks like I've got something now. I've mixed Zirconium-n-propoxide, Iso Propyl Alcohol, acetic acid and acetylacetone in one vessel, then added a mixture of isopropyl alcohol and water. After a lot of fine tuning with solvent and acetylacetone, I managed to slow the reaction enough to produce a clear, homogenous gel after 2 hours.
 
The methodology and molar ratios are very similar to those used by P. Papet et al. "Transparent monolithic zirconia gels: effects of acetylacetone content on gellation." Journal of Materials Science, 24 (1989) 3850-3854
 
gellation rate is most sensitive to the acetylacetone.
 
My next stage is to add varying amounts of Yttrium Alkoxide, whilst still retaining the ACEC/(Zr+Y) molar ratio...
The method appears to work for most transition metal gels, as far as I can tell...
 
Twi
 
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